Visit U.S. Cooler’s Flickr Photostream. Flickr is a photo and video sharing site owned by Yahoo. You can view pictures of our completed walk-ins and promotional photos. These pictures represent the wide range of custom design possibilities available for your walk-in cooler, freezer or combination unit.
Most walk-in coolers and freezers are purchased based upon the initial cost. What many fail to realize is that operational costs can dig deep into consumers’ pockets. U.S. Cooler is giving the Cold Storage Industry an energy efficient option by manufacturing walk-ins with extruded polystyrene insulation.
Extruded polystyrene is the most efficient insulation available on the market. Over time, extruded polystyrene resists moisture while other insulations start absorbing it. One must consider a real life application to understand moisture absorption.
Freezers normally operate at -10° F inside, but may have an exterior temperature of up to 95° F or even more. With the extreme difference in temperatures, the insulation is vulnerable to retaining moisture in the structural voids. When water starts collecting inside walk-in insulation, the R-value drops and moisture inside the insulation starts to freeze.
When moisture is absorbed and R-values start to decrease, refrigeration systems start working harder and longer to make up for the heat transferring into the walk-in. A refrigeration system working overtime means higher energy bills. By using extruded polystyrene, consumers can save that money.
Extruded polystyrene is unique; the insulation is a closed-cell product, meaning the cells of the material are so tightly packed together that moisture has a difficult time penetrating, which is optimal for moisture resistance and keeps the R-value from decreasing.
Using studies performed by the U.S. Army Corps of Engineers (CREEL), U.S. Cooler demonstrated extruded polystyrene saved consumers over $5,000 in energy costs over the first five years of operation. The savings again are due to extruded polystyrene’s ability to resist moisture and to retain its R-value better than other insulators.
When buying and selling walk-ins, consider more than the initial cost of the walk-in-consider energy costs. Educate yourself about how to save money; to find out more about extruded polystyrene and energy savings, call 800.521.2665 or visit www.uscooler.com.
Periodically, check gaskets between panels to make sure they are not cracked or weathered. If so, check with your local health codes for the correct procedure to follow as far as repair and replacement.
Do not prop door open for an extended period of time.
Add strip curtains or air curtains to your walk-in for extra protection from air infiltration when door is open.
Make sure the lights are off when exiting the walk-in. Lights produce heat, which will cause your unit to run more to hold its optimal temperature.
Make sure there is nothing stacked around the coil to restrict airflow.
Make sure fan motors are balanced and running at optimum speed. Clean fan blades to reduce drag.
U.S. Cooler manufactures walk-in coolers and freezers employing both Polyurethane and Extruded Polystyrene. Through testing and years of experience we maintain that extruded polystyrene insulation is superior for use in walk-in coolers and freezers. Polystyrene has many characteristics that prove it to be the best insulation material for walk-ins. The two main insulating foams found in walk-ins are Extruded Polystyrene and Polyurethane. Each insulation has differentiating characteristics and should be optimized for the specific application.
Polystyrene is a dense closed-cell structure that is very resistant to moisture and holds its R-Value longer than other competing insulations found in walk-ins, such as Polyurethane. This allows less water infiltration in the insulation, which in turn saves energy and money. When water starts seeping into the insulation’s pores, the R-value drops dramatically causing the refrigeration to work harder to hold its respective temperature. Refrigeration working overtime means higher energy bills. Polystyrene is less water vapor permeable; therefore, water vapor does not infiltrate through the material as quickly or easily as it does other insulating materials.Using studies performed by the U.S. Army Corps of Engineers (CRREL), U.S. Cooler demonstrated extruded polystyrene saved consumers over $5,000 in energy costs over the first five years of operation. The savings again are due to extruded polystyrene’s ability to resist moisture and to retain its R-value better than other insulators.
Polystyrene used in walk-in coolers and freezers is made from “at least 20% pre-consumer recycled polystyrene.” (Owens Corning, Technical Bulletin: Recycle Content Claims Must be Reliable and Verifiable) Polystyrene found in walk-ins is also 100% recyclable. Manufacturing companies that produce these insulation materials, reproduce the resources in new insulation material. Alternatively, it is important to note that Polyurethane is produced from chemicals and is not made from any recycled materials nor can it be recycled or reused.
Polystyrene in walk-in coolers and freezers is the most cost effective and environmentally friendly insulation used in walk-ins today. Not only is polystyrene in walk-ins made with recycled materials and is 100% recyclable but it is energy efficient and can save a great deal of money in energy costs and reduce carbon footprint over the life-cycle of the walk-in.
Heart to Heart International Inc., a leading global humanitarian organization, has installed a U.S. Cooler cold-storage unit on Saturday, January 24, 2009, at its Global Distribution Center in Kansas City, KS. The 14,000—cubic-foot, refrigerated unit is expected to store life-saving medications, such as insulin, for Heart to Heart’s local and global health initiatives. Much of the hardware and labor was donated by local businesses.
“Without the support of several charitable companies, this day might never have come,” said Jon D. North, Heart to Heart’s CEO. “Now we can deliver life-saving medicines requiring cold storage more efficiently to under served people in Kansas City, in the United States and almost anywhere in the world.”
U.S. Cooler is very gracious for the opportunity from CFM Distributors to contribute to Heart to Heart’s mission.
Many of our potential customers may be needing a custom sized or custom designed walk-in cooler or freezer to fit their specific needs. For custom orders find a salesperson.
But those of you who don’t require a custom size can choose to buy from our selection of standard nominals through one of our authorized dealers. (find on in your area by typing in your zip code in the form below)
6′ X 6′ X 7′ 6″ Nominal (5′ 10 1/2″ X 5′ 10 1/2″ X 7′ 6″ Actual Size)
6′ X 8′ X 7′ 6″ Nominal (5′ 10 1/2″ X 7′ 10″ X 7′ 6″ Actual)
8′ X 8′ X 7′ 6″ Nominal (7′ 10″ X 7′ 10″ & 7′ 6″ Actual)
8′ X 10′ X 7′ 6″ Nominal (7′ 10″ X 9′ 9 1/2″ & 7′ 6″ Actual)
Cooler (with or without floor), Freezer (with floor)
For Indoor boxes – no refrigeration, indoor remote ref, outdoor remote ref, top mount ref, saddle mount ref (cooler only), penthouse ref
For Outdoor boxes- no refrigeration, outdoor remote ref